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Most of my work is fired in the Sisters Salt Kiln
at my studio in Sisters, OR. Salt firing varies from a regular gas firing
in the atmospheric conditions found within the kiln during the firing
and the look of the finished work. Salt glazing creates a unique and
distinctive “orange peel” texture on the finished pieces.
To the best of my knowledge, my salt kiln is the only one in Oregon
east of the Cascade Mountains.
Salt is thrown into the kiln at high temperatures (about
2200° F). The salt volatizes at the high temperatures and breaks
down elementally. The silica present in the clay body attracts the now
free sodium molecules from the salt to recombine on the surface of the
piece and create the glaze effects on the finished work.
The typical glazes used for pottery are not needed for
salt firing. The qualities of the clay bodies and special slips made
with various clays are used for surface color and effects. Wood ash
is often sprinkled over the pieces to create more runny, fluid effects.
I do a "low salt" firing which means a minimal
amount of salt (about 2-3 pounds per firing) is used to glaze the work.
This gives the pieces a rougher texture when a clay body that is high
in iron is used; or a beautiful orange-peachy blushing with the white
stoneware clay body that I also use.
The salt firing process is corrosive to the kiln and the
kiln furniture (shelves, posts, etc.) and makes it a more expensive
process in that the kiln must be rebuilt and the kiln furniture replaced
more frequently. It takes about a day of work to get the kiln ready
for a firing. I also lose shelves at an alarming rate! The extra costs
of this kind of firing have to be factored into the price of my work.
It is worth it though for the uniqueness of the finished pieces.
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